A quenching rauvyog siv los ua kom sov cov khoom siv hlau mus rau qhov ntsuas kub ua ntej kom txias sai rau hauv qhov nruab nrab quenching. Cov txheej txheem hloov cov khoom siv microstructure thiab dav siv los ua kom muaj zog, lub zog, hnav tsis kam, thiab lwm yam khoom siv kho tshuab.
Hauv kev kho cua sov, quenching tsis tshua muaj txheej txheem cais. Nyob ntawm cov khoom siv thiab daim ntawv thov, nws tuaj yeem ua ke nrog carburizing, hardening, tempering, annealing, lossis lwm yam txheej txheem thermal. Lub qhov cub configuration yog li ntawd yuav tsum tau kom phim lub workpiece, ntau lawm ntim, yuav tsum tau hardness, txias txoj kev, thiab tag nrho cov kev kho cua sov txoj kev.
CHTEE muab industrial quenching rauv dawsrau kev tsim khoom sib txawv, suav nrog kev siv lub tshuab nqus tsev txuas ntxiv, lub tshuab nqus tsev quenching, thiab kho cov kab kho cua sov.
Dab tsi yog Quenching Rauv?
Lub tshuab hluav taws xob quenching yog cov cuab yeej siv hluav taws xob kho cua sov tsim los ua kom sov cov khoom siv hlau mus rau qhov xav tau austenitizing lossis hardening kub thiab tom qab ntawd hloov mus rau qhov txias txias.
Cov txheej txheem yooj yim tuaj yeem piav qhia raws li:
Loading → Cua sov → Soaking → Quenching → Tempering
Lub cua sov theem coj lub workpiece mus rau qhov yuav tsum tau kub. Thaum lub sij hawm soaking, cov khoom tseem nyob ntawm qhov kub thiab txias ntev txaus rau qhov yuav tsum tau transformation tej yam kev mob yuav tsum tau tsim. Tom qab ntawd cov khoom yog txias txias hauv qhov nruab nrab quenching xws li roj, dej, tshuaj polymer, lossis lwm cov txheej txheem - tshwj xeeb nruab nrab.
Lub sijhawm quenching yog qhov tseem ceeb vim tias qhov txias txias cuam tshuam rau qhov kawg microstructure thiab hardness ntawm cov khoom.
Rau qee qhov kev siv, cov kab hluav taws xob kuj tseem txuas nrog carburizing ua ntej quenching. Nyob rau hauv no configuration, tus txheej txheem yuav:
Cua sov → Carburizing → Diffusion → Quenching → Tu → Tempering
CHTEE qhov txuas txuas ntxiv carburizing thiab quenching system sib xyaw ua ke cua sov, carburizing, quenching, thiab tempering hauv ib kab ntau lawm.
Dab tsi yog quenching siv rau hauv kev kho cua sov hlau?
Lub hom phiaj tseem ceeb ntawm quenching yog kom tau txais cov khoom siv tawv thiab muaj zog dua tom qab cua sov.
Nyob ntawm cov khoom siv thiab cov txheej txheem, kev lag luam quenching tuaj yeem siv rau:
- Nce saum npoo los yog tag nrho hardness
- Txhim kho hnav tsis kam
- Txhim kho txhua yam muaj zog
- Tau txais cov qauv hlau uas xav tau
- Npaj cov khoom rau tempering tom ntej
- Txhawb nqa carburizing thiab rooj plaub- txheej txheem hardening
- Ua tau raws li qhov tshwj xeeb hardness thiab mechanical - cov cai yuav tsum muaj
quenching yog qhov tseem ceeb tshwj xeeb rau cov khoom uas raug rov ua dua, kev sib txhuam, kev cuam tshuam, lossis kev sib cuag kev ntxhov siab.
Cov txiaj ntsig xav tau yog nyob ntawm qib steel, qhov kub thiab txias, tuav lub sij hawm, qhov txias txias, qhov nruab nrab quenching, tivthaiv geometry, thiab cov txheej txheem tempering tom ntej.
Yam twg uas feem ntau ua tiav hauv qhov cub quenching?
Daim ntawv thov ntau yam ntawm lub tshuab hluav taws xob quenching yog dav. Lub tshuab hluav taws xob tsim nyog tshaj plaws nyob ntawm qhov loj, cov duab, cov khoom siv, ntim ntau lawm, thiab cov txheej txheem xav tau.
Bolts, ceev, screws, thiab lwm yam fasteners yog ib qho kev siv rau kev nruam quenching systems.
Rau siab - ntim cov khoom ntim khoom ntim, lub tshuab mesh siv lub tshuab nqus tsev tuaj yeem thauj cov khoom tsis tu ncua los ntawm cua sov, carburizing, quenching, thiab tempering theem.
CHTEE cov txheej txheem kev kho cua sov ceev siv cov khoom siv hluav taws xob txuas ntxiv mus rau qhov siab - ntim ntau lawm ntawm ferrous thiab tsis yog -ferrous fasteners.
Thaum tshav kub kub kho kev daws teeb meem rau fastenersYog li no tuaj yeem siv los ua kev lag luam cuam tshuam thaum ntsuas cov khoom siv quenching rau bolts, txiv ntseej, screws, thiab cov khoom zoo sib xws.
Automotive qhov chaw xws li lub zog, ncej, bolts, ceev, springs, ncua kev kawm ntawv, bearings, thiab me me kis tau tus mob Cheebtsam yuav tsum tau quenching los yog carburizing thiab quenching.
Rau cov khoom me thiab nruab nrab- qhov loj me ntawm lub tsheb uas xav tau kev tsim khoom tas mus li, cov khoom siv mesh siv quenching tuaj yeem ua ke nrog cov ntu ntxuav thiab tempering. CHTEE's automotive heat treatment daim ntawv thov nplooj ntawv tshwj xeeb txheeb xyuas qhov nruam quenching rau bolts, txiv ntseej, iav me me, thiab cov khoom siv bearing.
Automotive Thaum tshav kub kub kho Solutionsmuab lwm txoj hauv kev tseem ceeb rau cov neeg yuav khoom nrhiav tshwj xeeb rau kev kho tsheb tiv thaiv kev kub ntxhov.
Kev tsim cov kabmob muaj ntau yam kev kho cua sov sib txawv nyob ntawm seb cov khoom.
Cov kabmob rings yuav xav tau spheroidizing annealing, hardening, thiab tempering. Cov kabmob cov kabmob tuaj yeem xav tau carburizing thiab quenching, thaum cov kabmob cov kabmob yuav xav tau lub tshuab nqus tsev thiab lub tshuab nqus tsev quenching.
CHTEE cov ntaub ntawv thov cov kabmob pom zoo kom tsis tu ncua carburizing thiab quenching rau cov kabmob tsim nyog thiab lub tshuab nqus tsev quenching rau precision bearing Cheebtsam.
Qhov no ua rauBearing Thaum tshav kub kub kho cua sov Solutionsib qho tseem ceeb hauv kev pab thaum lub hom phiaj daim ntawv thov yog bearing manufacturing.
Cov iav kis tau tus mob, shafts, thiab cov khoom muaj feem cuam tshuam yuav xav tau hardening lossis carburizing thiab quenching kom tau qhov yuav tsum tau ua kom tawv tawv thiab hnav tsis kam.
CHTEE muaj kev mob siab rauSiv hom quenching rauv rau kis qhov chawrau hom kev thov no.
Springs, me me mechanical qhov chaw, stamping Cheebtsam, thiab lwm yam hardware kuj yuav ua tiav nyob rau hauv tas li quenching systems thaum lawv qhov ntev thiab loading yam ntxwv haum.
Lub tshuab hluav taws xob txuas txuas ntxiv tsim los ntawm CHTEE yog tsim los rau cov khoom me me thiab nruab nrab- qhov loj me thiab txhawb nqa quenching, tempering, carburizing, thiab ua ke carburizing -quenching- cov txheej txheem tempering.
Qhov txawv ntawm quenching thiab carburizing yog dab tsi?
quenching thiab carburizing muaj feem cuam tshuam tab sis txawv txheej txheem kev kho cua sov.
Carburizinghloov cov ntsiab lus carbon ntawm txheej txheej ntawm cov khoom siv hlau tsim nyog. Nws yog siv thaum muaj zog, hnav- qhov chaw tiv taus thiab yuav tsum muaj cov tub ntxhais tougher.
Quenchingsai txias cov rhuab tivthaiv kom tau qhov yuav tsum tau hardened qauv.
Rau cov khoom siv carburized, ob txheej txheem tuaj yeem tsim ib feem ntawm tib txoj kev kho cua sov:
Carburizing → Diffusion → Quenching → Tempering
Qhov kev sib xyaw ua ke no tau siv dav rau cov khoom siv xws li iav, fasteners, bearing Cheebtsam, thiab lwm yam uas yuav tsum tau ua kom tawv tawv.
CHTEE txoj siv hlua txuas txuas ntxiv yog tsim los ntawm hom kev tsim tawm no thiab pom zoo kom nyias - txheej carburizing, tshwj xeeb tshaj yog rau cov txheej carburized hauv qab 0.30 hli.
Nruam Hom Carburizing Quenching Rauvyog li ntawd cov nplooj ntawv tseem ceeb tshaj plaws rau cov neeg tsim khoom tab tom nrhiav kev sib xyaw ua ke txuas ntxiv carburizing thiab quenching kab.
Dab tsi yog Hom Tseem Ceeb ntawm Quenching Furnaces?
Tsis yog txhua daim ntawv thov quenching yuav tsum muaj tib lub cub tawg. Hom kev tsim khoom thiab cov txheej txheem yuav tsum tau ua feem ntau txiav txim siab cov cuab yeej teeb tsa.
Lub tshuab hluav taws xob tsis tu ncua thauj khoom los ntawm thaj chaw cua sov thiab kev kho mob siv lub tshuab conveyor lossis mesh siv.
Nws yog qhov tsim nyog rau kev tsim rov ua dua ntawm cov khoom me me thiab nruab nrab - qhov loj me.
Cov ntawv thov ib txwm muaj xws li:
- Fasteners
- Cov iav me me
- Cov khoom siv bearing
- Springs
- Kho vajtse
- Mechanical qhov chaw
CHTEE qhov txuas txuas ntxiv ua ke nrog cov cua sov, carburizing, quenching, thiab tempering rau hauv cov kab ntau lawm. Nws luam tawm configurations npog txawv txoj siv dav thiab ntau lawm muaj peev xwm.
Nruam Hom Quenching Rauvtshwj xeeb tshaj yog muaj feem cuam tshuam thaum qhov kev xav tau ntau lawm suav nrog cov khoom siv tsis tu ncua.
Lub tshuab nqus tsev quenching yog siv thaum cov tuam txhab xav tau kev tswj hwm ib puag ncig nrog txo oxidation thiab paug.
Nws yog tshwj xeeb tshaj yog muaj feem xyuam rau precision hlau qhov chaw, cuab yeej thiab tuag Cheebtsam, stainless hlau, titanium alloys, aerospace Cheebtsam, thiab lwm yam kev siv nyob rau hauv qhov chaw qhov zoo los yog qhov loj ntawm kev tswj yog qhov tseem ceeb.
CHTEE teev lub tshuab nqus tsev quenching raws li ib feem ntawm nws lub tshuab nqus tsev kho cua sov ntau yam.
Nqus quenching rauvtuaj yeem siv los ua qhov txuas sab hauv rau cov neeg nyeem tab tom nrhiav tshwj xeeb rau lub tshuab nqus tsev hardening thiab quenching khoom.
Txoj siv tawv- hom quenching rauv yog tsim nyob ib ncig ntawm kev nruam lossis ib nrab- cov khoom siv txuas ntxiv thiab feem ntau yog siv rau cov fasteners tsim nyog, bearing Cheebtsam, kis tau tus mob, thiab lwm yam me me hlau Cheebtsam.
CHTEE muaj cais qhov cub configurations raubearing Cheebtsamthiabautomotive fasteners.
Hom kev thov no- cov cuab yeej tshwj xeeb tuaj yeem siv tau thaum cov kab ntau lawm muaj ib feem uas tau hais tseg thiab yuav tsum tau tso tawm tas li.
Vim li cas Quenching Medium tseem ceeb?
Qhov nruab nrab quenching txiav txim siab sai npaum li cas cov cua sov tawm ntawm lub workpiece.
Common quenching media muaj xws li:
- Roj
- Dej
- Polymer daws
- Roj
- Lwm daim ntawv thov - cov xov xwm txias tshwj xeeb
Roj quenching yog dav siv nyob rau hauv kev lag luam kub kho vim hais tias nws muab ib tug txawv txias cwj pwm los ntawm dej thiab yuav tsim nyog rau ntau yam steel Cheebtsam.
CHTEE's nruam mesh siv quenching system siv cov roj tank system rau quenching theem.
Kev xaiv ntawm qhov nruab nrab quenching yuav tsum yog raws li cov khoom siv qib, ib feem geometry, xav tau hardness, distortion kam rau ua, thiab ua tiav kev kho cua sov specification.
Vim li cas thiaj ua kom sov thiab txias sib xws tseem ceeb?
Lub quenching rauv tsis tsuas yog xav tau kom ncav cuag lub hom phiaj kub. Nws yuav tsum tau muab cov txheej txheem thermal rov ua haujlwm thoob plaws lub workpiece load.
Cov cua kub tsis sib xws tuaj yeem ua rau ntau qhov sib txawv ntawm tib pawg tau txais cov keeb kwm sib txawv thermal. Cov cua txias kuj tuaj yeem cuam tshuam qhov hardness faib, distortion, thiab cov qauv metallurgical zaum kawg.
Rau kev tsim khoom tas mus li, qhov no tseem ceeb dua vim tias lub tshuab hluav taws xob yuav tsum muaj kev ua haujlwm ruaj khov nyob rau lub sijhawm ntev.
CHTEE lub tshuab hluav taws xob tsis tu ncua siv cov cua sov sib cais, SCR / PID tswj qhov kub thiab txias, tswj cov cua sov cua sov, thiab lub tshuab siv mesh sib kis tau tsim los ua haujlwm ruaj khov.
Quenching Rauv rau siab -Volume Production
Rau siab - ntim tsim, cov khoom siv hluav taws xob dhau los ua ib qho tseem ceeb ntawm cov khoom siv xaiv.
Lub tshuab hluav taws xob tas mus li quenching tuaj yeem ua ke:
Tsis siv neeg Loading → Cua sov → Carburizing → Quenching → Tu → Tempering → Unloading
Qhov kev tsim tawm no txo qis qhov xav tau txav mus los ntawm tus kheej ntawm theem kev kho mob ywj pheej.
CHTEE cov ntawv luam tawm txuas ntxiv rau qhov cub configurations muaj peev xwm carburizing li ntawm 80 kg / h mus rau 1,380 kg / h thiab tempering muaj peev xwm ntawm 160 kg / h mus rau 1,600 kg / h, nyob ntawm seb lub cub tawg qauv.
Cov duab no yog cov khoom siv- tshwj xeeb es tsis yog tus nqi tsim khoom thoob ntiaj teb. Cov zis tawm tiag tiag nyob ntawm qhov ntev, qhov hnyav, qhov hnyav, lub voj voog txheej txheem, siv ceev, carburizing yuav tsum, thiab lwm yam kev tsim khoom.
Rau qhov tshiabindustrial quenching rauv, muaj peev xwm ntau lawm yuav tsum tau xam los ntawm qhov tseeb workpiece thiab txheej txheem es tsis xaiv los ntawm ib tug nominal furnace ntsuam xyuas.
Dab tsi yuav tsum tau txiav txim siab thaum xaiv lub qhov cub quenching?
Txoj cai quenching rauv nyob ntawm ob peb yam txuj ci.
Cov qib steel lossis alloy txiav txim siab qhov xav tau cua sov thiab cua txias.
Qhov loj me cuam tshuam rau qhov chaw thau khoom ntawm lub tshuab hluav taws xob, xaiv txoj siv, cua sov sib xws, thiab muaj peev xwm ntau lawm.
Lub hom phiaj hardness yuav tsum tau txhais ua ke nrog rau cov txheej txheem metallurgical xav tau thiab cov qauv siv tau zoo.
Tsawg- ntim batch ntau lawm thiab siab- ntim tas mus li yuav xav tau kev teeb tsa hluav taws xob sib txawv kiag li.
Roj, dej, polymer, roj, los yog lwm yam txias nruab nrab yuav tsum tau xaiv raws li cov khoom thiab cov khoom yuav tsum tau.
Txiav txim seb qhov txheej txheem puas muaj:
- Quenching
- Hardening
- Carburizing thiab quenching
- Quenching thiab tempering
- Carburizing, quenching thiab tempering
- Lub tshuab nqus tsev hardening
Lwm cov txheej txheem ua ke
Rau siab- ntim ntau lawm, PLC tswj, ntsuas kub, ntsuas huab cua, tswj kev xa khoom, lub tswb nrov, thiab cov ntaub ntawv tsim tawm tuaj yeem dhau los ua qhov tseem ceeb ntawm cov khoom siv hluav taws xob.
CHTEE lub kaw lus txuas ntxiv siv PLC thiab HMI tswj thiab txhawb kev ntsuas qhov kub thiab txias, kev siv hluav taws xob taug qab, khaws cov ntaub ntawv keeb kwm, cov ntaub ntawv tsim tawm, thiab pom lub tswb.
Quenching Rauv Daim Ntawv Thov los ntawm Kev Lag Luam
Txoj hauv kev zoo tshaj plaws los ntsuas lub qhov cub tawg yog feem ntau pib nrog daim ntawv thov es tsis yog lub npe ntawm lub cub tawg.
Automotive qhov chaw xws li iav, ncej, fasteners, springs, thiab bearings yuav tsum tau carburizing, quenching, hardening, thiab tempering.
Automotive Thaum tshav kub kub kho Solutionstuaj yeem txuas rau ntawm no vim nws qhia tau hais tias qhov cub xaiv qhov hloov pauv li cas raws li cov khoom siv hauv tsheb thiab cov kev xav tau ntau lawm.
Fasteners yog ib daim ntawv thov muaj zog rau kev nruam mesh siv quenching vim bolts, txiv ntseej, thiab cov ntsia hlau tuaj yeem ua tiav ntau qhov ntau thaum lawv qhov loj me thiab cov khoom thauj khoom sib xws nrog lub tshuab conveyor.
Fastener Thaum tshav kub kub kho Solutionstuaj yeem txhawb kev lag luam no -cov lus tseem ceeb tshwj xeeb pawg.
3.Kev kho cua sov
Cov kabmob rings, rollers, pob, thiab tawb yuav tsum muaj kev kho cua sov sib txawv. Nyob ntawm cov khoom, cov txheej txheem yuav suav nrog spheroidizing annealing, carburizing, quenching, nqus hardening, los yog tempering.
Bearing Thaum tshav kub kub kho cua sov Solutionsyog haum rau seem no.
Cov khoom hlau thiab cov khoom forged tej zaum yuav xav tau annealing ua ntej machining thiab quenching los yog hardening tom qab machining los yog tsim.
Rau cov hlau dav dav - cov ntawv thov,Steel Kev Lag Luam Thaum tshav kub kub kho Solutionstuaj yeem siv ua qhov txuas sab hauv.
Dab tsi ua rau lub qhov cub quenching haum rau kev tsim khoom tas mus li?
Lub tshuab hluav taws xob tas mus li xav tau ntau tshaj qhov siv conveyor.
Cov chaw cua sov, cua tshuab, siv txoj siv sia, quenching system, tempering seem, tswj, thiab cov khoom siv kev nyab xeeb yuav tsum ua haujlwm raws li ib qho system.
Piv txwv li, CHTEE lub tshuab hluav taws xob txuas ntxiv siv lub tshuab hluav taws xob siv hluav taws xob ywj pheej, SCR / PID qhov kub thiab txias tswj, tswj cov cua sov, cov hlua siv sib txuas, roj tank quenching, thiab ib qho kev sib xyaw ua ke.
Lub kaw lus tseem suav nrog kev saib xyuas cov thermocouple, ntsuas kev siv lub tshuab siv mesh, kev tiv thaiv overload, txawv txav - qhov siab nrhiav pom, thiab kev tiv thaiv kev cuam tshuam.
Hom kev teeb tsa kev sib xyaw ua ke no muaj feem cuam tshuam rau cov tuam txhab lag luam uas khiav rov ua dua siab dua - ntim ntau dua li cov nroj tsuag ua cov khoom me me.
Vim li cas thiaj xaiv CHTEE rau Industrial Quenching Equipment?
CHTEE manufacturesannealing furnaces, quenching furnaces, lub tshuab nqus tsev vacuum furnaces, carburizing furnaces, thiab lwm yam khoom siv kho cua sov. Nws lub vev xaib teev cov kev daws teeb meem rau fasteners, automotive qhov chaw, forgings, steel qhov chaw, aerospace qhov chaw, foundry qhov chaw, roj thiab roj Cheebtsam, thiab bearings.
Lub tuam txhab muab ob qho tib si txheej txheem -raws li thiab cov cuab yeej siv-raws li kev teeb tsa ntawm lub tshuab hluav taws xob, tso cai rau cov neeg yuav khoom pib los ntawm cov txheej txheem kho cua sov uas yuav tsum tau ua lossis cov kev xav tau ntawm lub cev.
Rau manufacturers sib piv txawvindustrial tshav kub kho rauv manufacturers, CHTEE muab quenching tas mus li, mesh siv quenching, nqus quenching, thiab customized furnace configurations.
Muaj Kub Kub Khov Chaw Tsim Tshuajtuaj yeem siv ntawm no los txuas cov kab lus nrog lub tuam txhab - cov ntaub ntawv tsim khoom qib.
