Dab tsi yog Txoj Siv -Hom Quenching Rauv?

Ib txoj siv- hom quenching rauv yog cov khoom siv kho cua sov tas li tsim los rau cov khoom loj -batch, txheem hlau qhov chaw (xws li, tsheb fasteners, bearing rollers, hardware tools). Tsis zoo li batch- hom furnaces (xws li, zoo- hom rauv), nws siv lub siab- kub resistant mesh siv los thauj cov khoom los ntawm cov cua sov ua ntu zus, quenching, thiab txias zones- tshem tawm lub sijhawm poob rau kev thauj khoom / tshem tawm thiab ua kom muaj qhov zoo ib yam.

Main Size Parameters

Qauv	Tag nrho cov zis tag nrho zog	Tag nrho qhov ntev (m)		Quench loj (tsis suav nrog lub rooj noj mov)			Tom qab - qhov cub cua sov loj (tsis suav nrog lub platform pub)
	(KW)	Carburizing	Tempering	Network dav	Net siv cua sov	Rauv Ntev	Network dav	Net siv cua sov	Rauv Ntev
	(KW)	Carburizing	Tempering	Network dav	Ntev	Rauv Ntev	Network dav	Ntev	Rauv Ntev
TE-QM-E-1	220	28.5	30.5	400	3.5	4	600	3.5	4
TE-QM-E-2	400	32.5	34.5	600	5.5	6	800	5.5	6
TE-QM-E-3	450	36.5	38.5	600	7.5	8	800	7.5	8
TE-QM-E-4	550	36.5	38.5	800	7.5	8	1000	7.5	8
TE-QM-E-5	650	40.5	42.5	800	9.5	10	1000	9.5	10
TE-QM-G-6	76000 KCAL / 1 H	44.5	46.5	1000	11.5	12	1200	11.5	12
	100 KW
TE-QM-G-7	1250000 KCAL / 1H	49	57	1200	12.5	13	1400	12.5	13
	110 KW TSI
Nco tseg: Thaum lub qhov cub tempering tau nruab nrog cov txheej txheem roj blackening, qhov ntev ntawm lub qhov cub lub cev nce 2 meters.

Khoom Specifications

Qauv	Carburizing txhua hli tso zis (ton)	Tempering txhua hli tso zis (tonnes)	Carburizing tawm los rau teev (kg)	Tempering teev tso zis (kg)
TE-QM-E-1	58	115	80	160
TE-QM-E-2	190	270	270	380
TE-QM-E-3	210	290	300	410
TE-QM-E-4	340	440	480	620
TE-QM-E-5	540	610	760	860
TE-QM-6-G	670	790	940	1100
TE-QM-7-G	1000	1200	1380	1600

Kev tsim kho tshuab

1. Zog-Txuag Mesh Belt Design
Txoj siv mesh tau txais kev txhawb nqa los ntawm idlers thiab tsim los rau kev ua haujlwm superimposed hauv thaj chaw preheating. Cov cua sov los ntawm txoj siv mesh qis yog pauv mus rau txoj siv sia thiab cov khoom ua haujlwm, txuag lub zog thiab txo qhov kub ntawm qhov cub. Tsis tas li ntawd, qhov txo qhov cub qhov rooj qhib txo cov khoom siv roj tsawg. Lub tshuab siv mesh sib txuas ua ke hauv - cub idler tom qab nrog cov yob sab nraud, kom ntseeg tau tias kev ua haujlwm du yam tsis muaj kev nkag mus, thaum cov menyuam hloov kho tau yooj yim kho ntawm txoj siv sib txawv.

2. Lub tshuab hluav taws xob ruaj khov Zoning thiab Radiant cua sov
Txhua cheeb tsam nyob rau hauv lub cub tawg yog sib cais los ntawm arch bricks nyob rau hauv lub sab saum toj, tswj qhov kub thiab txias uniformity thiab ruaj khov huab cua puag rau txhim khu kev qha tshav kub kev kho mob zoo. Centrifugal casting radiant raj yog siv, txhua cheeb tsam siv los ntawm ib qho kev ywj pheej cais cov kauj ruam -down transformer rau kev nyab xeeb. Cov raj radiant txuas nrog rau qhov sib npaug, tso cai hloov pauv yam tsis tau kaw lub qhov cub, yog li ua kom tsis muaj kev cuam tshuam ntau lawm thiab lub neej ua haujlwm ntev.

3. Zoo heev sealing thiab kub tswj
Cov qauv ntawm lub cub tawg muab cov huab cua zoo heev, tsis muaj cov pa paug tshwj tsis yog ntawm lub qhov rooj thiab cov roj fume tawm chaw nres nkoj, txo cov roj noj thiab ua kom lub zog ua haujlwm. Cov khoom cua sov ntawm qhov chaw nres nkoj blanking tau ua tib zoo npaj kom muaj qhov kub thiab txias ntawm cov khoom ua haujlwm, thaum lub ntsuas kub infrared chaw nres nkoj ua kom muaj tseeb - lub sijhawm tshuaj xyuas qhov kub ntawm qhov chaw ua haujlwm ua ntej roj quenching, txhim kho cov txheej txheem tswj.

4. Muaj roj Fume Exhaust thiab Atmosphere tiv thaiv
Nyob rau tom qab ntawm lub cub tawg, lub kiv cua micro tsim qhov tsis zoo ntawm qhov sib txawv rau cov pa roj pa hauv qab cov ntaub thaiv roj. Qhov no tiv thaiv kev cuam tshuam nrog lub qhov cub cua sov, txo cov pa roj carbon dub tsim, thiab zam cov pa tsis tsim nyog los ntawm cov pa tawm ncaj qha. Tus tsim ua kom muaj kev tiv thaiv ib puag ncig thiab ruaj khov rau cov cua sov.

5. Advanced Quenching thiab Cleaning System
Lub quenching roj tank txais ib qho kev sib xyaw ua ke ntawm cov kua dej ntws dav hlau thiab impeller nplawm, kom ntseeg tau tias tag nrho cov convection thiab zoo ib yam quenching tej yam kev mob rau uniform workpiece hardness. Kev txhawb nqa lub tshuab ntxuav yog tsim los nrog ob lub- lub tank qauv, ntxiv lub tshuab ntxuav, thiab ncua sij hawm ntxuav kom zoo dua. Rau cov khoom uas xav tau dephosphorization, thawj lub tank tuaj yeem sau nrog dephosphorization kua los ua ke ua haujlwm tu thiab dephosphorization.

Kev ruaj ntseg ntaus ntawv

Kev Tswj Xyuas Kub Kub

Cov ntsuas kub tshwj xeeb thiab cov thermocouples raug ntsia rau ntawm lub tshuab cua sov kom tiv thaiv kom tsis txhob muaj cua sov thiab kom tsis txhob poob ntawm qhov kub thiab txias, ua kom muaj kev ruaj khov thiab kev ntseeg tau ntawm cov txheej txheem.

Mesh Belt Saib Xyuas thiab Tiv Thaiv

Cov cuab yeej tshawb nrhiav teb nrog lub ntsuas hluav taws xob ua haujlwm yog siv los saib xyuas cov haujlwm ua haujlwm ntawm txoj siv mesh thiab teeb tsa lub tswb thaum tsim nyog. Tsis tas li ntawd, lub torque limiter muab kev tiv thaiv kev ruaj ntseg tiv thaiv overload, tiv thaiv txoj siv sia.

Abnormal Height Alarm

Nyob rau pem hauv ntej nkag ntawm lub qhov cub cua sov, ib qho kev sib cuag sensor pom qhov txawv txav qhov siab ntawm workpieces. Thaum tshwm sim, nws teeb lub tswb thiab cia li nres cov cuab yeej ua ntej kom tsis txhob muaj xwm txheej.

Interlock Safety Devices

Ntau yam kev sib cuam tshuam mechanisms tau muab tso rau hauv qhov system los tiv thaiv cov khoom puas thiab txhim khu kev nyab xeeb tag nrho thaum ua haujlwm.

Kev tswj huab cua

Nyob rau hauv methanol -propane composite cua system, cov txheej txheem theem ntawm tawm - cub gasification thiab nyob rau hauv - cub tawg tag nrho tsis tsuas yog nce methanol cracking efficiency mus rau ntau tshaj 95% (piv rau kwv yees li 80% rau cov pa ncaj qha nyob rau hauv - tej qhov cub gasification thiab cracking), tab sis kuj txo cov kev ua hauj lwm ib 15% -20%. Nws tseem tiv thaiv kom tsis txhob tawg methanol vapor los ntawm condensing thiab tsim cov pa roj carbon deposits nyob rau hauv qis-kub rauv seem, txo carbon scale adhesion ntawm cua sov ntsiab thiab mesh siv, thiab ncua sij hawm spare qhov chaw hloov mus los ntawm kwv yees li 30%.

Lub dual- cheeb tsam kub tswj tsim ntawm dual oxygen sojntsuam (ib qho rau cov cua sov thiab ib qho rau cov rwb thaiv tsev seem) ua kom muaj tseeb - lub sij hawm tswj cov pa ib nrab siab nyob rau hauv ob seem mus rau qhov tseeb ntawm ± 0.05% O₂. Txawm tias cov kab ntau lawm ntawm tsheb siab - lub zog bolts (carburized txheej yuav tsum tau ntawm 0.3-}0.8mm) thiab aviation fasteners (carburized txheej yuav tsum tau ntawm 0.5-1.2mm), dynamic hloov ntawm ob-zoned cua concentration xyuas kom meej carburized txheej hardness gradient sib txawv ntawm 0.3 H. yoog raws cov kev hloov pauv hloov ntawm cov khoom sib txawv ntawm cov kab ntau lawm.

Daim ntawv thov

1. Daim ntawv thov Scope
Lub mesh siv rauv yog tsim rau kev kho cua sov ntawm ntau yam fasteners thiab lwm yam tshwj xeeb qhov chaw ntawm qhov tsim nyog loj thiab qhov hnyav. Nws cov txheej txheem muaj xws li quenching, tempering (nrog xaiv roj DX blackening), carburizing, quenching thiab tempering, thiab lwm yam txheej txheem.

2. Cov yam ntxwv txheej txheem
Raws li cov yam ntxwv ntawm lub qhov cub no, nyias - txheej txheem carburizing yog feem ntau siv. Ib txheej carburizing tsawg dua 0.30mm yog pom zoo raws li qhov tsim nyog tshaj plaws.

3. Cov txheej txheem txwv
Nws raug nquahu kom tsis txhob siv cov txheej txheem carbonitriding (cyaniding) kom ntau li ntau tau, vim nws yuav ua rau lub neej luv luv ntawm txoj siv mesh thiab cov raj radiant.

4. Kev txiav txim siab ntawm workpiece
Lub teeb, nyias phaj- zoo li tus workpieces yuav sib tshooj thiab ua raws thaum ua, ua rau cov txiaj ntsig tsis txaus siab lossis txawm tias "poob." Tshwj tsis yog tias muaj kev tiv thaiv kom raug, cov khoom ua haujlwm zoo li no tsis pom zoo rau kev tsim khoom hauv qhov cub.

Customized Options thiab Services

Expandable thaum thov:

Module tswj huab cua (methanol tawg roj / tiv thaiv nitrogen);

Mesh siv cov khoom hloov kho (Inconel alloy rau siab -kub ua haujlwm);

Online hardness kuaj thiab cov ntaub ntawv traceability system.

Lub warranty 12 lub hlis ntawm cov khoom tseem ceeb, cov khoom seem hauv cheeb tsam, thiab cov txheej txheem commissioning yog muab los xyuas kom meej cov commissioning sai.

Raws li cov khoom siv tseem ceeb rau kev kho cua sov tas mus li, txoj siv tawv quenching rauv, nrog nws cov kev sib tw tseem ceeb ntawm "batch stabilization + txheej txheem kev txawj ntse," tshwj xeeb tshaj yog zoo - haum rau qhov loj - cov kev xav tau ntawm cov tsheb thiab tshuab kev lag luam. Nws complements pit- hom furnaces nyob rau hauv ob qho tib si "siab- ntim nruam ua" thiab "precision processing ntawm loj qhov chaw."

Npaj kom Boost Koj Cov Kev Kho Mob Kub Kub Zoo?

👉 Tau Txais Kev Cai Lij Choj Dawb (Qhia rau peb txog koj hom, khoom siv, thiab peev xwm xav tau).
👉 Download Technical Datasheet (xws li qhov ntev, lub zog, thiab cov txheej txheem tsis ua haujlwm).
👉 Teem caij Virtual Demo (Saib lub cub tawg ua haujlwm rau koj qhov tshwj xeeb).
Tiv tauj peb tam sim no - Peb cov engineers yuav tsim cov kev daws teeb meem rau koj cov kab ntau lawm!

E -mail

cbx@zjtee.com

FAQ:

1. Lub tshuab hluav taws xob hloov pauv li cas rau qhov kev xav tau ntau lawm, thiab nws tuaj yeem ua ke nrog cov kab ntau lawm?

Lub tshuab hluav taws xob tsim qauv ua kom muaj peev xwm hloov tau los ntawm lub cev tsis muaj zog (0.5-5m / min siv ceev) thiab kho tau mesh siv dav (450-1000mm). Piv txwv li, thaum ua cov tsheb me me fasteners, 500kg / h cov zis tuaj yeem nce mus txog 2000kg / h rau cov khoom loj dua los ntawm kev ua kom zoo dua txoj siv ceev thiab cua sov lub zog synchronization. Nws txhawb seamless kev koom ua ke nrog upstream tu tshuab thiab downstream tempering furnaces ntawm standardized interface raws tu qauv, tsim ib tug automated "loading-quenching- tempering-unloading" workflow. Cov dej-txoj siv txias rov qab channel tiv thaiv huab cua to, ua kom muaj kev sib raug zoo nrog cov chaw tsim khoom txuas ntxiv.

2. Lub tshuab hluav taws xob puas tuaj yeem hloov kho rau cov khoom tshwj xeeb thiab lub sijhawm ua haujlwm ntev npaum li cas?

Customization muaj peev xwm npog:
Cov khoom siv- cov txheej txheem tshwj xeeb: Siab- qauv kub (txog 1000 degree) nrog Inconel alloy siv rau cov cua sov-cov hlau tsis muaj zog, thiab methanol 裂解 roj / nitrogen tiv thaiv tshuab rau stainless hlau oxidation tiv thaiv ;
Kev tswj huab cua: Dual oxygen sojntsuam rau cov txheej txheem carburizing, ua kom cov pa roj carbon muaj peev xwm ruaj khov (± 0.05% C) rau cov khoom siv dav hlau;
Automation hloov khoom dua tshiab: Inline hardness testing (Ra tsawg dua lossis sib npaug ntawm 1.6μm raug) thiab Kev Lag Luam 4.0 cov ntaub ntawv kev sib koom ua ke.
Lub sij hawm ua cov txheej txheem rau kev teeb tsa tus qauv yog 8-10 lub lis piam, nrog rau cov kev cai daws teeb meem (xws li, ntsev da dej quenching modules) yuav tsum tau 12-16 lub lis piam, suav nrog lub Hoobkas lees paub kuaj (FAT) thiab ntawm - chaw ua haujlwm.

Cim npe nrov: siv- hom quenching rauv, Tuam Tshoj txoj siv- hom quenching rauv manufacturers, lwm tus neeg, Hoobkas